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Design Capabilities and

Infrastructure

Wipro Infrastructure Engineering designs and manufactures hydraulic cylinders for some of the toughest applications and environments. We have developed a reliable approach to effectively translate our customer requirements into efficient manufacturing of hydraulic cylinders even in the most demanding conditions.

Design processes are driven by Six Sigma methodologies optimised by analytical and simulation tools like Finite Element Analysis (FEA) using Ansys, Creo Simulate etc. Wipro's product engineering is supported by 3D modeling, design and product management tools such as PTC Creo and Windchill PDM to name a few.

We undertake effective product design verification and validation from material selection, application environment, duty cycles and life expectancy. Operating conditions are simulated to arrive at the best design solutions. Test rigs are deployed to determine function, reliability and endurance of cylinders. Pulse testing, back-to-back testing, bell crank, steering simulation, forklift test simulation and high temperature cycling are used extensively to test and improve the reliability of the cylinders.

Dedicated Center of Excellence (COE) teams located in different geographies provide expertise and focus on hydraulic cylinder application areas such as:

  • Construction and Earthmoving equipment
  • Material/Cargo Handling and Forestry equipment
  • Farm and Agriculture equipment
  • Mining and Special Applications
  • Truck Tipping
  • Industrial Applications

Product Validation

Through continuous R&D efforts, sophisticated manufacturing and testing facilities and stringent application of performance and user requirements, capabilities have been developed to surpass international quality standards in hydraulic cylinder manufacturing.

Wipro has developed and deployed custom designed test rigs to test the life and reliability of the products we manufacture. New prototypes developed are subjected to durability testing to validate designs, materials and workmanship. Tests include pressure pulse, side load, cushioning, performance and application simulation

A well-equipped metrology lab supports quality control by ensuring periodic calibration of all measuring instruments and gauges. Special measuring instruments include a surface finish and roundness testers, electronic and pneumatic comparators, ultrasonic flaw detector and electronic torque analyzers. Magnetic Particle Testing is leveraged for the detection of micro cracks and salt spray test chamber for corrosion resistance.